Alternatives To Elastane And Spandex

Elastane is the percentage everyone forgives.

Five per cent. Eight per cent. It sits at the end of the composition tag looking harmless, and it is the reason most so-called natural activewear is not.

Low angle view of Nero training shorts mid movement

It is there because the base fibre is dead.

Elastane, sold as spandex or Lycra, is a polyurethane. It gets blended into polyester and nylon because those fibres have almost no natural recovery. Stretch them and they stay stretched.

So a second plastic goes in to fix the first one. That is not a performance feature. It is a patch.

Shop The Alternative

Five per cent elastane is not a compromise. It is a plastic, and it decides how the whole garment ages.

What that small percentage actually does.

It sets the lifespan of the garment. Elastane breaks down faster than the fibre around it. Heat, sweat, detergent and UV all degrade it, and once it goes the shorts bag out at the knee and the waistband loses its grip. The cotton is fine. The plastic holding it in shape is not.

It makes the garment unrecyclable. A blended fabric cannot be separated back into its parts economically. A 95% cotton, 5% elastane short is landfill in a way that 100% cotton is not.

It sheds like every other synthetic. Microplastic release is not proportional to virtue. Synthetic clothing releases hundreds of thousands of fibres in a single wash, and blends shed too.

It traps heat where the blend sits closest. Polyurethane does not breathe. In a waistband or a compression liner, that is the part pressed hardest against you.

Shop Merino Liner Shorts Shop Zero Polyester

How movement works without it.

Wool has its own crimp

Merino fibres are naturally crimped and spring back on their own. Recovery is built into the structure of the fibre, which is why a wool liner holds its shape through a session without a synthetic doing the work.

Knit structure, not fibre

Stretch can come from how a fabric is knitted rather than what it is knitted from. A looser, well-engineered knit moves in every direction without a gram of polyurethane in it.

Cut and pattern

Most of the stretch people think they need is actually room. A short cut with proper depth through the seat and thigh does not need to stretch through a squat, because it was never tight there.

Tailoring solved this before plastic existed.

Clothes moved with the body for centuries before elastane was invented in 1958. The answer was never a stretch fibre. It was pattern-cutting, gusseting, and knowing where a garment needs room.

Elastane let the industry stop thinking about that. It is cheaper to blend in a plastic than to cut a better pattern, and cheaper still to make one pattern stretch to fit everyone.

See The Merino Range

Inside the facility where Nero natural fibre activewear is manufactured

Zero means zero.

A brand that has removed polyester and left elastane in has not removed plastic from your kit. It has removed most of it and kept the part that decides how long the garment lasts and whether it can ever be recycled.

No polyester. No nylon. No elastane. No plastic anywhere it touches you.

Shop Merino Liner Shorts

The short version

Elastane exists to compensate for fibres that cannot recover on their own. Wool can. A good knit can. A properly cut pattern can.

Check the last percentage on the tag, not the first. It decides how the garment ages, whether it can ever be recycled, and how much plastic is against your skin while you train.

Shop Merino Liner Shorts See The Merino Range
Back to blog